Corn Extruder Machine-manufacture,factory,supplier from China

The screw extruder was first used in the plastics industry, and its theoretical research started earlier, forming a variety of mathematical models used to describe the basic principles of flow and heat transfer in the extrusion process, using these models to achieve accurate extrusion machine simulation Design. The application of extrusion technology in the food industry is slightly later than that in the plastics industry, which is mainly due to the complexity of food raw materials.

1. Before operating the corn equipment bulking machine, remove the head, movement, lead screw and other parts, clean them up, dry them and then install them.2. Idling for 1 to 2 minutes first when operating, put the raw materials into the feed mouth, not too fast, when the ring groove of the spiral shaft head is filled, stop feeding, friction preheating. Wait until the nose temperature rises and the pressure inside the cabin builds up before feeding.3. Feed should be continuous and uniform, material must be dry, must pay attention to.4.

Twin screw extruder is developed on the basis of single screw extruder. Two screws are placed side by side in the barrel of the twin screw extruder. According to the meshing degree of the two screws can be divided into mutual meshing type and non-meshing type. According to the rotation direction of the two screw shafts, it can be divided into reverse rotation type and co-rotation type.(1) meshing twin screw: Because the meshing gap of the meshing screw is very small, the material has the ability of forced conveying, not easy to produce backflow, leakage phenomenon.

Series double screw extruder introduction:1, mainly by the feeding system, extrusion system, rotary cutting system, heating system, lubrication system, control system.2, extruder feeding system, main drive system, rotary cutting system all adopt frequency control, strong power, smooth operation, power saving.3, automatic lubrication, forced cooling, to ensure the safe operation of the extruder and prolong the life.4, screw alloy material, through special processing, high strength, wear resistance, increase the service life.5, according to different products, with different structure and length

The extruder has the functions of compression, mixing, kneading, melting, puffing and molding. The cavity of the extruder can be divided into 3-5 zones. Each zone can be heated by steam or electricity, or by extrusion friction, so as to achieve the purpose of cooking the material. Under the action of high temperature and high pressure in the cavity, the starch Gelatinization, protein denaturation. When the material passes through each zone of the extruder cavity, soluble flavor substances and pigments can be injected into the material through the cavity under high pressure.

There is only one screw in the barrel of the single screw extruder, it is by the friction of the screw and the barrel of the material to transport materials and form a certain pressure. In general, the friction coefficient between the material and the barrel is greater than that between the material and the screw. Otherwise, the material will be wrapped in the screw together to rotate and not play the role of forward propulsion.Screw is divided into three sections: feeding (feeding) conveying section, compression melting section, metering homogenization section.

　　The products produced by the breakfast cereal production line are a brittle food with a smooth taste and a strong grain flavor. Breakfast cereal corn flakes are processed by a special structured extruder, which further improves yield, quality, and raw material adaptability compared to traditional production methods, making it possible to strengthen trace elements such as vitamins and minerals. This production line has the characteristics of multiple optional models, flexible equipment configuration, wide range of raw materials, multiple product types, and simple operation.

Extruder belongs to a kind of equipment for processing puffed food. It is a kind of equipment for processing puffed food, such as processing rice, corn, soybean, wheat, etc., in daily life.

Directly puffed food is generally required to be dried after extrusion processing. The moisture content of the dough in the extruder is 15%~20%. The product is then dried to reduce the moisture content to 2% to 3% to create the environment needed for a crunchy texture and stable shelf life. Due to the low density of the product, the drying time is usually very short, so it should be carried out in a warm warehouse.Coatings to produce direct-expanded products Extruded and dried products are finally sprayed with oils and seasonings.

Working Principle of Twin Screw ExtrusionAfter a certain amount of pulverization, the material with a certain water content is fed into the extruder cavity, so that the material will undergo mixing, shearing, A series of complex continuous processes such as melting, curing and sterilization. Because there is a certain air pressure difference inside and outside the barrel, the moment the material is extruded, the external pressure it is subjected to is reduced to normal pressure, so that the material is instantly puffed.