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The product produced by the bread crumb production line is a widely used food additive, which is mainly used in the frying process of food, such as Chicken-fried steak, fried chicken steak, fried chicken leg, etc. The food made by adding bread crumbs and frying it has a crispy taste, rich layers, and is deeply loved by consumers. The bread crumb production line developed by our company has changed the traditional production process of bread crumbs.
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The products produced by the bread crumb production line are widely used as food additives, mainly used in fried foods such as Western style steak and chicken legs. The bread crumb production line developed by our company has changed the traditional production process of bread crumbs. From fabric input to crushing and shaping, it is produced on an automatic assembly line with a high degree of automation. The surplus materials and waste generated during the production process can be reused, greatly reducing production costs and improving production efficiency.
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This process line adopts advanced share extrusion technology, which can extrude products with different textures and tastes out of double- screw extruder at the same time. It can produce a variety of core-filling food which are popular in the market, such as fragrant chicken, core- filling rolls, etc. It can also produce nutritional powder, grain gruel and many other snacks by changing moulds and assistant equipments.
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The fried wheat flour snack production line is a new technology that replaces traditional cooking Guoba production with twin screw extrusion technology. This production line is a high-quality production line that has been successfully developed and innovated by the company's scientific and technological personnel. It integrates raw material mixing, steaming, ripening, puffing, forming, frying, and seasoning. The production process is simplified, efficient, and environmentally friendly.
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The bread crumb production line developed by our company adopts a twin-screw extrusion puffing process, which converts flour or other powdered grain raw materials into crumbs, needle shaped or flake shaped bread crumbs and snowflake flakes. The production process includes feeding, mixing, puffing, cooling, crushing, etc. Compared to traditional baking methods for producing bread bran, the use of puffing technology has advantages such as high yield, high continuous production capacity, energy conservation, and labor saving.
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Breadcrumb is specifically used for fried beefsteak and bird as frying dressing. this line is specially designed and evolved to perform from the fabric to very last shaping robotically with much less manpower, with out waste,lower production price, and better manufacturing performance.
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The core filling snacks production line equipment developed by our company is completed in one go from raw material preparation, to extrusion and puffing, sandwich, molding, cutting, spraying, seasoning, and finally to finished products, with a high degree of automation. This production line has the characteristics of multiple configuration models, flexible configuration, wide range of raw materials, multiple product types, and simple operation.
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The puff snack production line adopts advanced extrusion technology to produce puffed food, producing various popular puffed sandwich foods on the market, such as wheat flavored chicken nuggets, sandwich rice fruits, sandwich rice crisps, rice fruits, banana crisps, cocoa desserts, wheat roasting, cheese balls, etc. Nutritional powder, cereal Congee and puffed snack food of various shapes can be produced by changing molds and auxiliary equipment.
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Shandong Dayi Machinery Co., Ltd has many types of extruders,they are high degree of automation. The dog food production line equipment can realize one-key start of the host, real-time data storage, real-time monitoring, alarm reminder and other functions.Dog Food Production Line Design: Designed by 3D software, analogue simulation, and it is tested by computer automaticall, to ensure the require-ments of design precision.Concept: Modular function, humanized system, diversified applications are always our pursuit.
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Crumb is especially used for fried beefsteak and bird as frying dressing. this line is in particular designed and developed to perform from the cloth to final shaping automatically with less manpower, without waste,lower production fee, and higher production efficiency.
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The fully automatic nutritional rice production line is developed to address the significant loss of nutrients in rice during traditional rice milling production processes. Rice and other nutrients can be made into high value-added products through extrusion technology. During this process, broken rice and rice bran can be reused. The entire production process is simple and easy to operate. After crushing the broken rice, it is mixed with a certain amount of water, oil, etc.
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The core filling snack production line developed by our company is an advanced production line, which uses advanced co extrusion technology to extrude two kinds of products with different texture and taste on a twin-screw host at the same time. It can process a variety of raw materials at the same time, such as Rice noodles, syrup, fruit paste, etc., and process them into a variety of sandwich rice fruit products, such as McChicken pieces, cocoa desserts, sandwich rice fruit, maishao, banana crisp, rice fruit, etc.
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The vegetarian meat production line mainly uses low-temperature soybean meal, soy protein isolate, gluten powder, etc. as the main raw materials. After being mixed and homogenized by a fully automatic ingredient system, the material is mixed, steamed, matured, high-temperature sterilized, and extruded in a twin screw extruder. It produces a high strength, high toughness soybean silk drawing protein food with layered muscle fiber structure, and its taste and texture are similar to meat.
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Frying machine using advanced oil and water integration technology, to overcome the shortcomings of the traditional frying machine, automatic filtration, can maintain the clean frying oil, the consistency of the letter fried products, not only improve the quality of products, extend the shelf life, but also bring higher added value for products.Due to the characteristics of cooking oil, when the temperature reaches 360 to 366 degrees Celsius, the oil in the pan starts to spontaneously ignite, and the temperature reaches 400 degrees Celsius for a short time.
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This production line is developed and produced by Dayi’s R&D team using foreign technology. It has been successfully developed in China and sold well at home and abroad. This production line improves the shortcomings of imported equipment, such as large investment, high use cost, and complicated operation. With the same function, the price Only one tenth of the imported equipment.The production line uses flour, corn starch and potato starch as raw materials, and adopts a single extrusion process to produce double-layer three-dimensional composite puffed food.
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Equipment introductionSLG35-A twin-screw extrusion puffing tester is a puffed food equipment suitable for research, teaching and formula research and development, which is developed by using advanced twin-screw extrusion technology and combined with our company's rich experience in puffed food technology research for many years. The characteristics of the equipment are: the screw has self-cleaning function, high efficiency of material pushing, and good shearing and homogenizing effect of material.
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The nutritional powder production line developed by our company is a new extension and application of twin-screw extrusion technology. The traditional manual frying method for nutritional powder has low efficiency, hygiene, and quality issues that are difficult to control, resulting in a single processing material. Twin screw extrusion technology makes up for the above shortcomings. It can process a wide range of raw materials, including Rice noodles, corn flour, soybean flour, buckwheat, oats, etc. This production line can also add various nutrients such as vitamins, proteins, etc.
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The nutritional rice production line takes grains as the main raw materials (corn flour, rice flour, millet flour, flour, etc.), vegetables, fruits, eggs, meat and other selective ingredients, and adds minerals such as calcium, phosphorus, iron and vitamins.
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Fruit and vegetable food production line generally consist of the following food processing equipment.1. Fruit elevatorHigh lift machine used for fruit cleaning and conveying to crushing station after fruit picking.2. Fruit washerUsed for ordinary fruit cleaning and preliminary selection and carrot cleaning degree of high requirements of fruit cleaning.Step 3: CrusherHammer crusher and squirrel cage crusher are used for the initial crushing of fruits and vegetables.4.
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The TSP fiber soy protein is made of low temperature defatted soy flour, wheat protein, soybean and isolated protein as the main raw materials, and produced through mixing, cooking, and extruding in the double-screw extruder under high temperature and high pressure. The fiber soy protein is in strong muscle fiber structure with high tenacity which can keep good water and oil absorption ability, so it can be widely used in meat, fast food, instant food, fillings as vegetarian meat.
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The pet food production line developed by our company endows pet food with novel forms, unique flavors, and colors. And it adapts to the needs of the modern pet food market with the most scientific nutritional ratio and easy digestion characteristics. Taking extruded dog chew glue as an example, it undergoes scientific mixing of various materials, is extruded in an extrusion machine, and finally extruded into different shapes such as stick and bone chew pet food.
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Snow flake and bread bran production lineThe snowflake and bread bran production line is exclusively developed and produced by Dayi, which is the first in China and another innovative application of twin-screw extrusion technology. The production process has been fully automated.
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Fiber soye protein process line is in strong muscle fiber structure with immoderate tenacity which can keep suitable water and oil absorption capacity, so it can be significantly used in meat, speedy meals, immediately food, fillings as vegetarian meat. by way of converting mildew, the fiber soy protein may be in shapes of sheet, flake, stick, block, crumb, and so on. Technical ParameterModelInstalled powerPower consumptionCapacityDimensionSLG72 Fiber Protein process line304kw210kw250~300kg/h60260×6500×6497mmSchematic diagram of production lineProduction Display
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The products produced by the soy protein production line are mainly made from low-temperature soybean meal, soy protein isolate, gluten powder, and other raw materials. The process of mixing and homogenizing materials, steaming and ripening, high-temperature sterilization, and extrusion molding is completed in a twin-screw extruder to produce high-strength and high toughness soy protein food with a layered muscle fiber structure, similar to the taste and texture of meat.
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