What Are The Process Flows Of The Core Filling Snack Production Line
The core filling snack production line adopts advanced co extrusion technology to simultaneously extrude two products with different textures and flavors on a twin screw host, producing various popular puffed sandwich foods such as wheat flavored chicken nuggets, sandwich rice crispy, and rice fruits in the market. Nutritional powder, cereal Congee and puffed snack food of various shapes can be produced by changing molds and auxiliary equipment. This automatic production line is at a leading level in China due to its wide range of suitable raw materials, convenient operation and maintenance, low energy consumption, and high output.
Process flow of the core filling snack production line:
1. Mixer: Mix the raw materials required for production with a certain amount of water thoroughly and evenly.
2. Spiral extractor: Conveys the mixed materials into the funnel of the extruder, and uses spiral rod feeding to ensure uniform and stable feeding without easy scattering. It can also perform secondary mixing on the raw materials.
3. Twin screw host: Expands the incoming raw materials, changes the internal molecular structure, and finally extrudes them into shape through an extruder. Our company has multiple configurations of extrusion machines that can be determined based on our own production needs.
4. Sandwich machine: Inject the core material into the extrusion machine at the moment of extruding the product. The core material can be determined according to production needs, and common fillings include peanut butter, chocolate sauce, mayonnaise, etc.
5. Multifunctional plastic forming machine: Cut and shape the product after injection, and cut the product into shorter and smaller products of the same size.
6. Large elevator: Transport the cut products, and the height of the elevator can be freely determined based on the height of the oven.
7. Three layer electric oven: Bake the delivered products to reduce internal moisture and make the taste of the products crispy.
8. Oil spray seasoning line: seasoning the roasted product with a variety of flavors. Our company has seasoning equipment with different capacities and sizes, which can be selected according to production needs.
The processing equipment of the core filling snack production line is highly automated, from raw material preparation, extrusion, filling, molding, cutting, spraying, seasoning to finished product completion in one go. This production line has the characteristics of multiple models, flexible configuration, wide range of raw materials, multiple product types, and simple operation. Choosing the appropriate configuration can produce products such as sandwich cakes, sandwich tubes, puffed rice fruits, braised wheat, crispy rice, nutritious breakfast, and corn flakes. The puffed food has a crispy taste, easy digestion, unique aroma, and is easy to carry, making it an ideal leisure food for consumers.